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Lean vs. More Traditional Approaches
Problems in Organizations w/o Lean
The Hidden Factory
War on Waste
The Changing Marketplace
Underlying Temes of Just in Time
(JIT)
Class Game -- Traditional vs. Lean
Operations
The JIT Implementation Roadmap
Elimination of Waste
7 Deadly Wastes and Their
Solutions
Product Cost Elements
Process Mapping
Setup/Changeover Reduction
Class Project Team Application
Activities
Push vs. Pull Systems
MRP and JIT
Plant Loading
TAKT Time
Line Balancing
Demand Pull Concepts
Replenishment Signals
Exercises and Team Applications
Continuous Flow Production
Focused Factories
Work Cell Configurations
Flexible Labor
Self-Directed Work Teams
Designing for Automation Issues
Class Project Team Application
Activities (Contd.)
Continuous Improvement
The PASE Continuous Improvement
Model
Continuous Process Improvement
Tools
Kaizen
Empowered and Involved People
Use of Reliable Methods
Quality at the Source
The 5 S's
Visual Workplace
Poka Yoke
Exercises and Team Applications
JIT
Plant Metrics
Problems with Traditional Measures
Alternative Measures for JIT Plants
and Cells
Implementing Lean Manufacturing
Where to Start
Use of Kaizen Events
Class Project Team Application
Activities (Continued) |
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