Qi2 | Failure Mode & Effect Analysis

COURSE OUTLINE

	Lesson 1 Overview of FMEA		Lesson 3 Process FMEAs
	Definition, Purposes, and Benefits of FMEA –––––––––– Types of FMEA (Design and Process) –––––––––– The Timing for Design and Process FMEAs in the Development Cycle, and its relationship to Integrated Product Development (IPD), DFM/A, and Other Quality Methods and Tools (FTA, DOE, SPC) –––––––––– Fault Tree Analysis (FTA) Practice Exercise –––––––––– Getting Information for the FMEA –––––––––– Use of Teams –––––––––– Basic Steps of the FMEA Process –––––––––– Root Cause Identification Practice Exercise		The Role of Process FMEAs in the Development Cycle –––––––––– Design vs. Process FMEAs –––––––––– Explanation of the Step-by-Step Completion of a Process FMEA –––––––––– Cpk Practice Exercise –––––––––– Manufacturing Controls –––––––––– Process FMEA Examples –––––––––– The Maintenance FMEA –––––––––– The Ford Method for FMEAs –––––––––– Class Exercise -- Constructing a Complete Process FMEA –––––––––– FMEA Summary Quiz
	Lesson 2 Design FMEAs
	The Role of Design FMEAs in the Product Development Cycle –––––––––– Explanation of the Step-by-Step Completion of a Design FMEA: Heading Part Function Potential Failure Modes Effects of Failure Modes Causes of Failure Modes Risk Priority Number (RPN) Criteria Preventive Actions/Controls –––––––––– Risk Criteria Rating Guidelines for Occurrence, Severity, and Detection –––––––––– Interpreting and Using a Completed Design FMEA –––––––––– Design Controls –––––––––– Design FMEA Examples –––––––––– Class Exercise on Constructing a Complete Design FMEA

Qi2 Helps Manufacturers Improve Their Processes and Products --
with Consulting and Training in Quality Improvement Methods